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Category Archives: Metal Rolls

Metal rolls are mandatory for many fabrications shops.  We offer a number of different brands including: Davi, Akyapak, Eagle, and Americor. With offerings for plate, angle, and sheet metal. We have an option that will suit your needs.

Americor 4-Roll Sheet Metal Roller

October 4, 2016 
Posted By admin / In Sheet Metal Rolls
This new generation of sheet metal and light plate bending roller covers the majority of applications within top roll diameters of 3.15" to 9.84" and has 31 standard models with capacities from 3' to 10' and 16ga to 9/16" thickness. There are also two special models with capacities of 2' x 1/4", and 2' x 5/16".

Standard Features

-Hydraulic roll adjustment for bending and prebending operation -Hydraulic pinch/clamping control -Hydraulic drop-end -Digital readout for bending rolls positions -Cone banding adjustment -Induction-hardened rolls -Roller bearings on all roll shafts -Emergency stop cable at front and rear of machine -Easy tilt of bending rolls for cone bending -Extra large openings between top and bottom rolls -Hydraulic oil and manual

Enhancements

-Rolling control console -Hardened gears -Lineal-guided roll adjustments for the bending rolls -An enhanced drive system with no belts,...

CPS Series

September 28, 2016 
Posted By admin / In Eagle/Carrell

CPS-50, CPS-35, CPS-20 2-1/2" to 1" Capacity

Eagle CPS Series Machines are Hydraulic Initial Pinch Universal Roll Bending Machines with all three rolls driven designed primarily for One Pass Rolling. They are an excellent choice for production settings and Coiling Operations. From the CPS20 for small parts to the CPS35 & CPS50 for larger profiles, tubes and pipe our CPS Bending Machines offer features that are beyond comparison. Units are Standard with Lifetime Frame Warranties, Precision Hydraulics, 40 Position Automatic Positioning Controls, LED Readouts, Dual Safety Stops, Universal Tooling, Vertical/Horizontal Operation, Universal Tooling and More!CPS Benders are also available in Variable Speed (REV), Automatic Cycle (AUT) and Full CNC Versions (BA Series.

Features and Benefits

CPS Series Roll Benders have the...

BA Series

September 28, 2016 
Posted By admin / In Eagle/Carrell

BA Series CNC Direct Radius Input Roll Benders

Eagle BA Series Full CNC Roll Bending Machines are Hydraulic CNC Roll Benders designed forRapid, One Pass Production Rolling or Coiling. You can easily roll-bend intricate as well as simple shapes with maximum precision and repeatability using Direct Radius Input. From the BA20 for small parts to the BA35 & BA50 for larger profiles, each unit is Standard with Full CNC/PC Controls, Direct Radius Input, On Screen CAD Color Graphic Part Layout, MS Windows based drop down guided menus, Precision MOOG Servo-Valves, Lifetime Frame Warranties, Variable Speed Movements, Unlimited Program Storage, Vertical/Horizontal Operation, and Much More

Series Roll Benders produce parts in one pass using the hydraulic powered lower bending rollwhich moves...

CP-30 Unviersal Roll Benders

September 28, 2016 
Posted By admin / In Eagle/Carrell

1-1/2" Pipe, Angle, Tube - 3-5/8"Flats & More

EAGLE CP30 Universal Section Benders are available in 7 Versions with identical capacity so you can match your needs to your budget. Our benders have Standard Features that are beyond comparison and are the Most Popular and Widely Used Bending Machines in the Industry. Ornamental, Architectural, Decorative and Contract Job Shops to companies like NASA and Lockheed Martin, choose Eagle for Quality, Features, Service and Lasting Value. Roll with the Confidence of a Limited Lifetime Warranty on the main frame

Features and Benefits

The CP30 is a 3 Roll Pyramid Style Universal Profile Roll Bending Machine with powered rotation for forward/reverse bending and 18 Piece Universal Tooling in 55 HRC hardened tool steel that will roll most standard profiles the day your machine...

Americor 3-Roll Sheet Metal Roller

September 28, 2016 
Posted By admin / In Sheet Metal Rolls
This New generation of sheet metal and plate bending rolls covers the majority of applications within top roll diameters or 3.15" to 9.84" and has 31 standard models with capacities from 3' to 10' in length and 16 ga. to 9/16" thickness.

Standard Features Generally Include

-Hydraulic roll adjustment for bending and pre-bending operation -Hydraulic pinch/clamping roll -Hydraulic drop-end -Digital readout for bending rolls positions -Cone bending attachment -Induction-hardened rolls -Roller bearings on all roll shafts -Emergency stop cable at front and rear of machine -Easy tilt of bending rolls for cone bending -Extra large openings between top and bottom rolls -Hydraulic oil and manual

Productivity Enhancements & Refinements

-Rolling control console -Hardened gears -Lineal-guided roll adjustment for the bending rolls -An enhanced drive system with no belts, chains or extra gear driving system -Rolls are high strength...

Davi MCP Angle Roller

September 27, 2016 
Posted By admin / In Davi Angle Roller
The heart of the MCP The DAVI MCP offers some unique features and advantages over other section bending machines available in the market. - By using the latest generation of CAD and testing the results on FEM software, the MCP has the heaviest and strongest machine structure in the industry. - The high resistant large diameter hardened allow steel shafts rotate on pre-greased, self-aligning roller bearings, ensuring excellent performance and efficiency with virtually no deflection. - Three independent hydraulic motors and three high torque planetary drives (one for each roll) are coupled directly to the rolls through a splined shaft, for a powerful torque transmission to ensure an easy feeding of the sections during the rolling process. - To avoid deflection of the shafts,...

Wind Tower Bending Machine

September 27, 2016 
Posted By admin / In Davi
“HIGH PRODUCTIVITY PACKAGE” for WIND TOWER AND OFF-SHORE FOUNDATIONS When compared to the on-shore wind towers, the foundations and tower thickness necessary in the off-shore wind towers are much larger, with thicknesses for the foundations up to 140mm (5.5") and the towers up to 100mm (4"). "In the highly competitive market of wind tower construction, in order to control costs, the manufacturing process of these steel structures needs to be addressed. High production and consistent quality is the main goal. In the past several years, Davi has responded to these needs by engineering the Wind Tower plate rolling machine HIGH PRODUCTIVITY PACKAGE, initially a dedicated system to produce on-shore towers and then its natural evolution to produce foundations and offshore structures. A number of...

MCB Four Roll

September 27, 2016 
Posted By admin / In Davi
RANGE The most advanced machines to roll plates from 15-20 mm (5/8 – 3/4 inch), up to 80-100 mm (3 – 4 inch) thick and more. Accurate, easy, intuitive and fast (up to 6 meters – 20ft per minute), it is the most high-tech in “high productive mid-heavy application” in the market. ONE PHASE CYCLE Unlike on a three roll plate rolling machine, there is no need to pre-bend the two edges of the plate first and then roll the cylinder. A cylinder can be rolled, including the pre-bending of both ends, feeding the plate forward through the rolls in a single motion. Once the correct position of the side rolls are determined, the plate is rolled successfully. CNC CONTROLLED Different choices of CNC controls...

MAV 3 Roll

September 27, 2016 
Posted By admin / In Davi

MAV - VARIABLE GEOMETRY PRESS-ROLL

RANGE For plate thickness from 80-100mm (3-4 inches) and above, it's the best solution for very heavy duty applications in materials with medium to high yields and ultimate tensile strength. It's been designed with many advancements and exclusive benefits. PRESS-ROLL DESIGN As in a press brake, the MAV's top roll moves in an up and down direction while the two side rolls move in and out, changing the bed width, like the bed of a brake. Very easy to operate." "The plate is fed by the rotation of the rolls and as it is fed through around the top roll, the necessary diameter is achieved. VARIABLE GEOMETRY The ""variable"" geometry of the MAV allows the operator to move each side...

Akyapak Vertical Profile Bending

February 3, 2015 
Posted By admin / In Akyapak
STANDART EQUIPMENTS
  • Machine body is steel (St-52) construction.
  • On APK 101 and APK 121 rolls are driven by hydraulic motor+planetry gearbox and gears.
  • Hardened rolls.
  • Shafts made of special steel (42 CrMo4), hardened and grounded.
  • On APK 101 side guide rolls are in one direction manual adjustable.
  • APK 121 side guide rolls are in two directions hydraulic adjustable.
  • Horizontal working.
  • Torque limiting device protecting from overload during bending.
  • Lower rolls hydraulic moveable up and down.
  • Digital display for lower rolls.
  • Separate and moveable control panel.
  • Electrical and hydraulic protection against overloads.
  • Manual lubrication
  • 400 Volt / 50 hz
  • Suitable for “CE”
SPECIAL EQUIPMENTS
  • Special rolls for tubes, profiles and angles.
  • Digital display for hydraulic guide rolls.
  • Hydraulic adjustable guide rolls in two directions.
  • Variable speed of rotation.
  • Special tooling sysems for bending U-I-H profiles.
  • Spiral bending device.
  • NC Playback Control System.
  • CNC Graphic Control...

Akyapak Horizontal Profile Bending

February 3, 2015 
Posted By admin / In Akyapak
AKYAPAK, presents extensive alternatives about big sized profile bending machines. Our machines are strong and reliable with St-52 weld construction bodes. Minimum flexion causes less deformation, by the help of our machines' enlarged roll diameters. By the help of big measurements of bearings, durability and high bending momentum can be obtained. Hydraulic cylinders' power enables to bend the bigger parts without any difficulty. Practical and universal rollers creates the possibility of easiness about bending various kinds of profiles, and this feature gives the opportunity of being more powerful and firm. Our Profile Bending Machines are 3 Rolls driven. This feature allows to have the possibility of making, the high capacity bending processes, real. Secondly, our 3 Rolls Driven machine minimizes the slip...

Akyapak 4 Roll Plate Bending

February 3, 2015 
Posted By admin / In Akyapak
Akyapak manufactures 4 roller Hydraulic Plate Bending Machines with the capacity of bending from 2 mm to 100 mm in thickness and from 1000 mm to 6000 mm in width/ length. Some of the features of Akyapak’s 4 roller Hydraulic Plate Bending machines are:
  • Top roll and pinch roll hydraulically driven
  • Up & down movements of the side rolls are hydraulically poweredDrop-end controlling system to open and close from control panel
  • Top roll tilts up
The frames of the machines are of fabricated, welded steel (St-52) construction. The roll shafts and the materials and bearings used in production are of good (European) quality. Also the torque limit of the machines is very high. NC playback and CNC graphic control systems are available as optional accessory. Akyapak...

Akyapak 3 Roll Plate Bending

February 3, 2015 
Posted By admin / In Akyapak
Akyapak manufactures 3 roller Hydraulic Plate Bending Machines with the capacity of bending from 2 mm to 100 mm in thickness and from 1000mm to 6000 mm in width / length. Some of the features of Akyapak’s 3 roller Hydraulic Plate Bending machines are:
  • Top roll and pinch roll hydraulically driven
  • Up & down movements of the side rolls are hydraulically powered
  • Drop-end (cover) controlling system to open and close from control panel
  • Top roll tilts up
  • Rolls are driven by 3 seperate hydraulic motors and gearbox (up to ø230 mm.)
The frames of the machines are of fabricated, welded steel construction. The roll shafts and the materials and bearings used in production are of good (European) quality. Also the torque limit of the machines is very...

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