Should I buy a Hydraulic, Electric, or Hybrid Press Brake?

Found yourself in the market for a new press brake? The best (and easiest) first step is to contact your Sales Engineer. Set up a virtual or in-person appointment to review machine options and how they would fit into your production flow. Your Sales Engineer can walk you through options for controls, backgauges, material support, and automation; as well as brainstorm machine capabilities which would assist in growth and increased productivity.

In addition to reviewing options your Sales Engineer can help you decide what tonnage and bed length would suit your needs. They spend their days solving problems for metal fabricators and can offer helpful recommendations from past experiences.

Key factors when asking yourself – “should I buy a Hydraulic, Hybrid, or Electric Press Brake?”

Advantages of a Hydraulic Press Brake

When considering a new hydraulic brake look for a machine with a solid foundation, energy-saving technology, and options that automate the bending process. A well-built hydraulic press brake will have:

  • Widest variety of options and configurations
  • Configurations from a simple machine to a highly sophisticated machine, with a wide variety in between
  • Wide range of budget options
  • Potential for significantly higher tonnages and lengths
  • Wider variety of tooling options from planer tooling to precision

            Heavy-Duty Options

Keep in mind, if you are bending BIG and need 650 to 3000+ ton capability to do it, the High-Tonnage Hydraulic Press Brakes are your answer. These machines are built with oversized components, powerful gauging devices, and increased open heights/stroke lengths. When considering high tonnage, you want a press brake that is tough, durable and will stand up to any forming challenge.  

Advantages of an Electric Press Brake

These brakes run on electric motors that turn on during the bending sequence and shut off automatically when not in use. The ram descends quickly, stops at a preset position, creeps downward to make the bend, then moves quickly upward to start the process again. The short list of perks for electric brakes includes:

  • High speed and productivity
  • Designs (check out the SafanDarley models) require minimal crowning
  • Impressively high forming tolerances
  • Extremely quiet and clean – make for a nice working environment
  • Saving in electricity

Advantages of a Hybrid Press Brake

A hybrid press brake uses both hydraulic cylinder technology and a servo-drive motor – combining the best of both the hydraulic brake and electric brake. They are built with hydraulics to assist the bending process, but without gear pumps. Like an electric press brake, the hybrids shut off to conserve energy when not performing bending functions. A hybrid brake can be 20-30% more energy efficient than a hydraulic press brake.

  • Close to the productivity of electric with more size options
  • Less drive system maintenance then a hydraulic brake
  • Same high tolerances as an electric brake

Which Press Brake Machine Is Best?

Purchasing a new press brake should be like ordering at a restaurant: choosing options based on your preferences and needs, with the goal of ordering a machine built to help achieve your production goals.

Take advantage of your Sales Engineer’s expertise – call to discuss the best choice for your shop!

Critical Checkpoints on Your Band Saw

To avoid downtime it is helpful to know your band saw’s specific checkpoints. Refer to your machine’s manual for factory recommendations and use the list below as a guideline to develop a PM schedule.


Quick Reference Shopping List:
  • New blade
  • Sawing fluid and lubricants
  • Band wheel bearings
  • Band guides
  • Drives
  • Belts
  • Vises

Manufacturing Day 2020

Friday, October 2nd: Happy Manufacturing Day to All!

In the spirit of “working with what we’ve got”, let’s celebrate our industry virtually with a factory tour from an FMA customer, some at-home activities from NASA’s Jet Propulsion Laboratory and an exciting inside look at building robots.

AutoPOL Software Live Web Demo and Q&A

Problems getting the right blank size on your press brake?

Trouble determining bend allowances or bend deductions?

JOIN US!      Friday, 03/27/20 at 11:30 AM EST

Whether you are a current SafanDarley user or not, AutoPOL will revolutionize your bending process. Join us for a free learning opportunity from the experts at SafanDarley:

— Watch a live demo on the software
— See how you can move from 3D design to production in a few steps
— Check out the software’s production recap reporting capability
— Ask questions about functionality

What is AutoPol?
3D-offline programming software that dramatically reduces programming costs. Smart bending with the innovative AutoPOL 3D-offline programming software guarantees complete and reliable process control. The additional Batch & Remote functionality enables automatic processing of multiple parts. All tasks are performed without user input, results are reported back and production data created.

Check out the brochure: AutoPOL_Software_EN

How do I join?

Friday 3/27/20, around 11:20am, follow this link:
https://go.teamviewer.com/v15/m50327371

You will be asked to type in the meeting ID: m503-273-71

Make sure the sound on your computer is turned on. You will not need a phone line to join the demo.

Smart Manufacturing Comic Book

To promote the industry, the first Friday of every October is National Manufacturing Day. This year over 1200 events have been planned  – a chance for manufacturers to open their doors to children, families and their community.

A few industry facts, published by National Association of Manufacturers:

  1. For every $1.00 spent in manufacturing, another $1.89 is added to the economy.
  2. In 2016, the average manufacturing worker in the United States earned $82,023 annually, including pay and benefits.
  3. Manufacturers have one of the highest percentages of workers who are eligible for health benefits provided by their employer.
  4. Over the next decade, nearly 3.5 million manufacturing jobs will likely be needed, and 2 million are expected to go unfilled due to the skills gap.
  5. Taken alone, manufacturing in the United States would be the ninth-largest economy in the world.

 

Check out what global software company PTC  created as their contribution toward…”Inspir(ing) young people by demonstrating that manufacturing in a smart connected world is filled with technology, advanced skills, and creativity.”

Download their FREE pdf comic book, as well as its associated App (available for iOS and Android) .

Open the app and point your device’s camera at a target image on the pages of the comic book to launch the augmented reality experience and make the superheroes come to life.

CHECK OUT THE COMIC BOOK

Share this augmented reality experience with the next generation of manufacturers, and click the logo below to browse National Manufacturing Day’s website for an event near you:

Subsea Fiber Optics by Photonics Spectra Magazine

As March 1st greets a good portion of the Northeastern US with snow, a quiet Friday afternoon allows us to get caught up on some reading.  

Photonics Spectra is a lovely magazine worth a LOOK if you are interested in light-based technologies.  (Quick plug to them – you can sign up for a free subscription through the link above.)

The article below caught my eye and I ended up taking the time to read it word for word – a huge compliment over the skim read most articles receive. 

Subsea Fiber Optics article published by Photonics Spectra Magazine

An interesting look at the past/present means of data transmission via the deep blue sea, the article reminded me of times – no so long ago – when the spec sheets I was emailed from a colleague in the Netherlands would have taken A LOT longer to arrive. The uses for fiber optic technology seem endless and the estimated 745,645.43 miles of fiber cables currently being used to transport data under the sea is mind boggling… doesn’t most data get transmitted via satellites? Read the article to find out the percentages between the two. 

As you might guess, the team at FMA does not deal directly with anything subsea. We do, however, know a lot about fiber technology used in metal fabrication machinery and are currently preparing  a Mazak 6kW fiber laser  to demo at our May 2019 Open House… an entirely different use for fiber technology and one mostly likely relevant to you. 

I hope you enjoy this read as a welcome break from the norm. And for those who enjoy fiber technology – we will see you May 21st through 23rd at our fiber laser seminars!

Becca, FMA Team Member